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Nope, I don't use sheetmetal for this reason, preferring to create thin protrusions (or constant thickness solids) - you can go from solid to sheetmetal in this manner but not the other way.
Being in design I usually don't have a need for flat patterns, notches etc but being considerate of other functions, this approach is the most flexible...
Yes you can. Create an assembly, add another part (which can probably be empty, aside from a coordinate system), then add your sheet metal part. Merge the two, using the other part as the active part. The other part will then be a solid with the features of the sheet metal. I have done this, but with features in the other part. CREO then merges the two. I use this to create complex channels that are on the inside of a cylinder.
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